Case Studies

Monocouche Render Costa Coffee, Staffordshire

PRB SUPERBRUT is a OC2 semi-lightweight Monocouche Render, available in over 100 different shades. SUPERBRUT is designed for the use on new blockwork walls of 7N in strength.

The Challenge

Spraytech who are members of our Pro Contractor network, approached PRB to provide a specification for the application of a monocouche render system for newly laid block walls. The block type was confirmed prior to the agreed specification to ensure the product selection was correct.

With the Costa Coffee brand colours being burgundy together with a neutral white, we proposed PRB Blanc De La Cote as the recommended colour with its natural white shade that works extremely well with their brand colours and also compliments the chosen brickwork exceptionally well. Not only were small samples provided from our colour chart, we also, as standard supply a 30cm round, finished sample to show exactly the colour and texture of the product.

PRB Renders on specified projects, are awarded a 10 year manufacturer’s warranty. This is possible as the project has a fully detailed specification to ensure that all elements of the installation are in line with how the products are designed to perform, alongside our manufacturer’s warranty. We also cover each project with a 10 year insurance backed guarantee as standard.

The Solution

The SUPERBRUT Render is applied to a thickness of 15mm overall, this is made up of a first pass (or coat) at 5-6mm with our AVE100 Reinforcing Mesh applied to all areas with a structural opening. These are classed as stress points which we need to reinforce and take some pressure off the render, then there is a second coat/pass of SUPERBRUT applied over the top, wet on wet and before the first coat has dried to a thickness of 10-12mm.

This will make the render 16-18mm ready for scraping at the optimum time of readiness and scraping the render back to 15-16mm finish as per British Standards.

PRB SUPERBRUT is widely available through the UK and all stockists are available through our website. There are 16 standard colours available in the UK with a further 100+ possible options throughout the SUPERBRUT range.

As an optional extra to enhance the render system we have a fully breathable coating system called Hydrofuge that enhances the longevity of the render against staining and algae growth.

Download the PDF case study here.


What our customers say

I just wanted to thank PRB Systems for their outstanding levels of service. I have been using PRB products for 4 years now and with the help of Steve Keitley and Ryan Hill in Technical support, I have been able to offer a service like no other rendering business in...

Chris – GRS

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"Really nice material, sprayed absolutely spot on, no slumping and goes through the machine lovely."

Mark Jones, Mark Jones Plastering

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The approachability and knowledge from the representatives at PRB Systems has been a big help to us recently allowing us to take on more jobs requiring different specifications. This is complimented by the wide spread availability of materials and ease of application particularly Superbrut, helping to leave a high standard...

Cameron Vincent – C&L Rendering

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The availability of getting all materials from PRB systems is pretty easy as there are many stockists within the UK nationwide . If an unusual colour is needed it’s easy enough to get it ordered in and delivered in to site when it arrives. The technical support with PRB Systems...

Mike Shepley, Shepley Plastering – Buxton

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Just like to say thank you for the endless support over the last 4 years since using PRB systems. The materials are easy to work with and can achieve a great finish. For me! customer service is just as important, at PRB systems its second none! Quick specifications and guarantees...

Joey Tersus plastering Ltd

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"Used the top coat today, really impressed. Went through the machine well, ruled and spat great and picked up and finished within 5 hours! Will be using again on as many jobs as I can!"

James Vaughan, JV Plastering

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Been using PRB products for a number of years now, the quality and ease of application of their renders and related base coats is fantastic, when specifications are needed never an issue and no waiting, availability of materials spot on.

Steve Finnigan – Vale Facade Systems Limited

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"Used some of the renders and it’s just as good as the rest if not better"

Phil Eyre

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Just a quick note to thank you once again for the 48hr (working time) turnaround for the new site in Tavistock. I know this was a big ask but like the three times before, you’ve done it again. If it wasn’t for PRB, we wouldn’t have the likes of Rob...

Ernie Stobbs – SIG Distribution

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We find PRB bang on and to be honest with you when I ring PRB if you don't answer you get back on me in 5 minutes and you advise me where best to source the materials, We find PRB is the easiest render that we’ve ever used. The Superbrut...

Karl Harden, Pro Rend – Wrexham

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Using the renders didn’t take much to get used to, they are very similar if not better to apply than what we’ve been using before. Some issues we’ve had with previous manufacturers products we haven’t come across with PRB. Overall we’re very happy with what we’ve used and look forward...

Ryan O’Sullivan – O’Sullivan Plasterers Ltd

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"I used the prb system today. It's was a really nice product to use . I hand applied it . And was easy to use . easy to work. And most of all my walls looked great after . customer was super happy. with the result. I definitely will use...

Leigh Griffiths

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Ryan Hill has really added value to our supply chain by his commitment to provide the best possible service to our branches so that our customers get deliveries in time and in full. He is always on hand to offer technical advice & product training so that we can pass...

Jonny Nelson – SIG Distribution

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My company Spraytec rendering have been using PRB systems for a number of years. We find it to be our render system of choice and would say my company would be a good judge as we use approximately 3000 meters per month of their material. We predominantly buy from either...

Dan Stevens, Spraytec – Chesterfield

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